Sunday, June 12, 2011

A bad day for my bike

The two of you who read this blog probably know that I have a job in Annapolis and commute home to DE on weekends. Last Sunday I rode home to join the family for our boy's high school graduation party. In preparation for that trip, by the way, I had visited Bob's BMW and gotten an oil change and a new back tire.  You might recall that I had the clutch replaced a month or two back, so the bike was in pretty good shape. I thought.

About 25 miles from the house, tooling north on I-95, the bike suddenly lost power. I headed for the shoulder, thinking something electrical must have happened, but the bike kept running, and except for the loss of power, it sounded okay, so I figured the closer I got to the house, the better, so I kept going. I got all the way home. Later, after the bike cooled down,  I poked around, checked the oil, and couldn't see anything bad. I started the bike. Still ran weakly, but the exhaust felt the same on both sides. I called my buddy, Davis. He asked a couple questions  took note of my mention that I could detect a little oil at the end of the right exhaust. He said pull the right spark plug, so I did. Ordinarily, when you unscrew a spark plug, once you crack it loose, it's easy to unscrew. Not this one. I was afraid it had been cross-threaded. That wasn't the case. Here's what the end of the plug looked like:

I still have this in my pocket, as a souvenir. Ask and I'll show it to you.
My bike had run smoothly, if weakly, for 25 miles on one cylinder. It was too late to attempt further diagnosis, and I had to get back to Annapolis, so I borrowed a spare bike from Davis. When he saw the plug, he expressed his astonishment several different ways, none of which are repeatable in this family-friendly blog.

Today Davis and I took off the right cylinder. This is a fairly easy thing to do on these old BMWs. Here's what the inside of the head looks like: 
The mechanically inclined among you will notice immediately that the exhaust valve is missing, and the surface has been battered. 

Here's a view of the top of the piston:
Obviously something banged around in there a bit, and at about ten o'clock you can see the blackness of a hole punched clear through the poor piston. 

The valve itself was nowhere to be found. The sides of the cylinder appear undamaged.  Near as we can figure, the valve managed to escape through the exhaust port and it's resting somewhere in the exhaust header or muffler. 

sigh. Anybody interested in a parts bike? Except for the right cylinder, it's in pretty good shape. Oh. I'm in the market for a BMW K series with a full fairing.

7 comments:

Conchscooter said...

Very impressive. You'd think a fukushima meltdown would have followed instead of a low powered ride hiome.

Naomi said...

Dustin says you can have his '97 BMW F650 for a reasonable price. You'd probably have to lower the seat.

scooterboy said...

Wow. Never saw that before. Sorry to hear of it.

Anonymous said...

Ouch!
Dear Rogers:
Speaking from personal experience, the only advantage one gains from destroying a motorcycle is the opportunity to get a different one if you survive.
Glad you are physically unscathed. Sorry about the fiscal scathing ;)

RichardM said...

I managed to avoid having a similar story. I noticed that the edges of my exhaust valves were getting thinner so last winter I pulled the heads and sent them off to have the valve seats replaced (as well as the valves, guides, springs, etc.). Was your bike an early 1980s R100? I'm told that this is a common problem due to the switch from leaded to unleaded gas.

Unknown said...

My bike is a 1984. I suppose that could be early '80s...

RichardM said...

Yep, it was a problem with the 1980 through 1984 models. Are you planning to rebuild the engine? As you are probably aware the wonderful things about these old bikes is the ease of working on them. Parts shouldn't be that hard to get.

Good luck...